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National Conference of Engineering Workers of India


2 & 3, JUNE, 2007 – PUNE.



Report submitted by
Com. H. Mahadevan, Dy. General Secretary, AITUC


Engineering Industry – A Background:
The Engineering Industry, which broadly encompasses the capital goods and the intermediate goods, is considered to be the backbone of all other industries. The trend and the pattern of its growth determine the productivity and the performance parameters of the other industries.

The major industrial groups that form a part of the engineering sector include industrial machinery, electrical machinery, machine tools, automobile industry, boilers, turbines and telecommunication, cables etc. Its strong backward and forward linkages were well recognized by the planners and emphasis was placed on the development of this industry right from the very inception of planning. In order to build sufficient indigenous capacity, the Government had earlier protected this sector through high custom duties.

The first attempt at “rationalizing” the Indian capital goods industry was made in 1975 when 24 industries including industrial machinery and machine tools were de-licensed. Subsequently, measures were taken to further deregulate the industry and a Technology Up-gradation Fund was established for the capital goods industry. The 1990s, were marked with dismantling of the high tariff walls. The tariffs on capital goods fell sharply during this period. In spite of this, after initial adjustments, the capital goods industry recorded 11.5 per cent growth in 1995-96. The performance of the sector was quite good till 1999-2000 when the slow down started. The overall industrial growth also reflects a slowing down. After recording a peak growth of 13 percent in 1995-96, the overall industrial growth declined to 2.8 per cent in 2001-02. The decline is sharper in case of the capital goods or the engineering sector. The industry actually shrunk by 3.8% in 2001-02.

The poor performance of the industrial sector is considered to be due to a number of structural and cyclical factors such as business and investment cycles, a lack of domestic and external demand, high real interest rates and infrastructural bootlenecks in power and transport. Since the demand for capital goods is a derived demand and depends on the demand for investment goods, the overall slowdown has also led to a decline in demand for the products of industry. The engineering sector has been affected by the squeeze in investment in recent years. A slowdown in investment in the infrastructure projects and delay in the implementation of the sanctioned projects has worsened the situation. The policy of the Govt. has not been in favour of manufacturing sector, but service sector in the recent years. This had its toll on the growth of Engineering/Metal industry in a big way.

According to the (then) Annual Survey of Industries, the total output of engineering industry during 1999-2000 was Rs. 13,821 billion and the invested capital was Rs. 2724 billion during the same period. The total employment in this industry was more than 139 lakh.

The poor performance of the capital goods sector has also had an impact on the industrial relations in this sector. While the number of strikes and lockouts declined in engineering sector the overall man-days lost due to this has shown an increase from 1432 in 2000 to 2619 in 2001. The increase in the man-days lost, has however, been due to a sharp rise in the lockouts.

Classification:

Broadly Engineering industry (known as a part of Metal industry internationally) could be classified under the following categories / sector (i) Heavy Engineering which includes shipbuilding, aeronautics, heavy machine building etc. (ii) Small and light engineering (iii) Automobile & automobile accessories / ancillaries (iv) Electrical and Electronics (v) others. Thus they include industries from ‘pin’ manufacturing to ‘ship building’, ‘bucket’ to ‘aircraft’ production, besides auto/auto parts industries.

The latest development is in the information and communication technology sector, being part of the Electronic industry, in the hardware sector. This is expected to be a flourishing sector for the time being. However, apart from the IT sector, there is a large area in the newly emerging / emerged industrial estates / area including EPZs / FTZs in different parts of the country and also would be in the new SEZs, being sanctioned by the concerned Govts. very fast.

Indian Labour, sent to several Gulf Countries, through the contractors and sub-contractors, for projects undertaken by our public sector industries (Engg. Projects India Ltd., HSPL, NBCC, NPCC, EIL etc) and also many private sector concerns are drafted to private recruiting agencies towards corrupt practices in the absence of (implementation of) proper, satisfactory regulations. They are many times forced to work under humiliating conditions on semi-skilled and unclean jobs, which the local workers would not do.

In the states, the Engineering industry encompasses several branches / areas. For example in Tamil Nadu, types of engineering industries (small, medium and large) are as under.
  1. Heavy Engineering industries like boiler fabrication, power plant equipment manufacturers.
  2. Automobile industry & auto parts ancillaries.
  3. Textile machinery (For textile mills, garment, apparel and woven machinery).
  4. Electrical industries (Pump, motor, switchgear, transformer and accessories).
  5. Electronic industries (Solar cells, electronic items, circuit boards and PLC’s).
  6. Steel Melting, rerolling, bars, rods, angles and stainless steel sheet manufacturers.
  7. Foundries (Iron and steel).
  8. Bicycle and ancillaries.
  9. General engineering industries like machine shops, electro plating, painting etc.
  10. House hold utensils, related material like ‘Kalasam’, Statues etc.
  11. Kitchen equipments (Mixers, grinders, steam cookers, exhaust arrangements etc.)
  12. Medium engineering industries like Bus-Lorry body builders, refractory manufacturers and mineral pulverisers and Wind energy ancillaries.
  13. Agriculture implements
  14. Ceramics and porcelain industries
  15. Noble metal manufacturers smelters like copper, aluminum.
Wagon Building is a most important line of activity in Engineering Industry in West Bengal. Major quantity of Wagon being manufactured in West Bengal which caters the needs of Indian Railways. Most prominent wagon builders Burnstandard, Braithwait, Jessop, Texmaco, Titagarh steel are in West Bengal. Though there were some crisis due to lack of order for railway but presently there is improvement in wagon building industry.

Automobile Industry:

India’s automobile industry is selling a dream. This export surge comes close on the heels of India, with production of 503,000 units in 2003, overtaking Italy as the world’s second-largest manufacturing base for small cars. Japan still leads with 1.82 million units in 2002-03, but its market is shrinking even while the Indian market is growing. While Japan’s small car sales fell 1% for the second consecutive year, India’s rose almost 10%. The future looks even brighter. Hyundai alone is cranking up its annual export capacity so that by 2010 it can export 500,000 small cars like the Santro and the Getz from its production base in Chennai. Maruti and Tata Motors are not disclosing their export plans. But even if they maintain their ratio of small car exports vis-a-vis Hyundai, they would be exporting 350,000 and 250,000 units, respectively, by 2010. Together with the domestic market, India could well make more than 2 million small cars by then.

Little wonder then, that this is leading to some excited speculation in Indian auto circles. Can India emerge as a small car hub?

It depends on what we mean by auto hub. Leaf through an ICRA study on how the Indian and the Chinese auto industries compare, and you will find that India scores high on two parameters – availability of skilled labour, where we rank second, and availability of qualified engineers, where we come out tops. What does this mean? Simply that India is as strong a contender as anybody else to the title.

Global Small Car Sales:

India (2003) 503,000
Japan (2003) 1,820,000
China (2003) 480,000
Europe (2002) 890,000

For India, the international backdrop to the dream is certainly favourable. India’s export surge comes at a time when the global auto industry is in a state of flux. Between themselves, the global automakers can make 76.8 million cars a year. But the demand is just 46 million units. That leaves 40% capacity unutilized. This is putting margins under pressure. The result: a consolidation-hungry industry is shuffling production around, sniffing for ways to cut costs. Uncompetitive plants are being closed and, unlike in the past, when companies had to set up plants in a country to access its market, today the only factor determining new plant locations is economics.

World Vehicle production:

Table shows the ten highest volume platforms in 2005. In total, these platforms account for almost 13million units of production, or one out of every five vehicles built that year.

Highest Volume Vehicle Platforms, 2005
Rank
Company
2005 Production
Select Major Models
1
VW
1,968,215
VW Golf, Passat, Skoda Octavia, Seat Leon, Toledo, Audi A3
2
Toyota
1,376,950
Toyota Corolla, Pontiac Vibe
3
Toyota
1,363,312
Toyoto Camry, Estima, Lexus ES, RX
4
Ford
1,328,107
Ford Focus, Mazda3 and 5, Volvo S40, V50, C70
5
Toyota
1,176,085
Toyota Yaris, Platz, Vitz, Aygo, Peugeot 107, Citroen C1
6
PSA
1,152,618
Peugeot 1007, 207,206, Citroen C2, C3, Pluriel
7
Hyundai
1,149,069
Hyundai Elantra
8
Honda
1,146,407
Honda Civic. CR-V, Step Wagon, Stream, Integra
9
GM
1,107,257
Cadillac Escalade EXT, Chevrolet Avalanche, Cheyenne, Silverado, GMC Sierra
10
GM
1,104,145
Opel/Vauxhall Corsa, Meriva, Chevrolet Celta

(Source: PriceWaterhouseCoopers Automobile Institute, Just-Auto)

It is to be noted that many of these TNCs have their plants set up in India for cheaper labour costs and better output.

Global carmakers had invested nearly US$3bn over the prior twelve months alone. The following lists the recent and near term capacity expansions for the production of passenger cars:
Suzuki Motor will invest a further 200 billion yen (US$1.66bn) up through 2010 in its Indian venture, in addition o the 100 billion yen spent on plants run by Maruti Udyog. The plan will take total capacity to one million cars a year from 630,000 now. Maruti, majority owned by Suzuki, opened its fourth car plant in Haryana state near New Delhi with planned initial capacity of 100,000 units a year, which will expand to 300,000 units by 2010. A diesel engine and gearbox plant, started up in early 2007 with an output of 100,000 units, will reach 300, 000.
Hyundai, as India’s second largest passenger car maker, is increasing capacity up to 600,000 units at its assembly complex in Chennai (Tamil Nadu).
Tata Motors, the country’s third-leading producer of cars and the largest truck and commercial vehicle manufacturer (including its Telco division), formed a joint venture with Fiat to make more than 100,000 cars and 200,000 engines and gearboxes from 2008 in Ranjangaon, near Pune (Maharashta) with an investment of up to US$895 million.
Tata Motors is investing US$220 million in an ultra-low cost car project, involving the design and production of a car selling for about US$2,200 (Rs. 1-lakh). Fiat is assisting with engine development. Start-up is expected some time in late 2007 or early 2008. Factory construction began in Singur, near Kolkata (west Bengal) on agricultural land taken by the government thus threatening to displace thousands of local farmers.
Toyota aims by 2008 to have 200,000 units of capacity operating in Bidadi, near Bangalore (Karnataka). Daihatsu, part of the Toyota alliance and Japan’s second largest mini-vehicle maker after Suzuki, will reportedly manage and operate the facility.
General Motors is upping capacity at Halol (Gujarat) from 60,000 to 85,000 units and will invest US$300 million to build a second car plant near Pune (Maharashtra), with up to 140,000 units of capacity.
Renault and Mahindra & Mahindra, India’s second largest light truck maker (and a leading tractor producer as well), are due to build a plant to assemble 500,000 units of the Logan model a year beginning in 2007 in Nashik (Maharashtra).
Nissan plans to start building compact cars in 2009, investing up to US$500 million for a plant with annual capacity of 200,000 units, expandable to 400,000. Location is reportedly in Hazira (Gujarat) or possibly another port city.
Honda plans to expand capacity at its plant in Noida (Uttar Pradesh) to 100,000 units by 2007, and plans to open a second 100,000-unit plant in India within a three to four year period.
Skoda-Volkswagen will start assembly at a 25,000 unit facility in Aurangabad (Maharashtra) beginning in 2007, and VW plans include a new facility in Pune (Maharashtra) with capacity of 110,000 units operational in 2009.
Ford operates a 100,000 unit car plant in Maraimalai Nagar (Tamil Nadu).
• Expansions are taking place in the truck sector as well. Ashok Leyland, the second leading commercial vehicle maker, is expanding a plant in Hosur (Tamil Nadu) to 100,000 units by 2008.

From the above, it is clear the fastest growing geographic concentrations in the automotive industry of India are in and around Chennai and the state of Tamil Nadu, Gurgaon and the state of Haryana, and Pune and the state of Maharashtra.

It is seen that Indian Auto industry is the largest three wheeler market in the world; It has the second largest two wheeler market in the world; Fourth largest passenger vehicle market in Asia. Fourth largest Tractor market in the world and Fifth largest commercial vehicle market in the world.

Ship breaking Industry:

Ship breaking activity grew into a full-fledged industry by 1979, when Government of India recognized it as a manufacturing industry. Now it is been recognized as a manufacturing process as per Central Excise and Sales Act, also. The ship breaking activities are carried out at various coasts of the country, however, the main center lies on the West Coast at Alang, Gujarat. On an average 200 ships per year are being cut at the Alang Ship Breaking Yard.

Aland-Sosiya Ship-Breaking yard(ASSBY):

The Ship Breaking Yard at Alang located near Bhavnagar in Gujarat state is considered to be the largest ship breaking yard in the world. Alang Ship Breaking Yard established in year 1982, now accommodates 183 plots spread over around 10 kin long stretch along the sea coast of Alang and Sosia, which has a typical location advantage suitable to the ship breaking business. On an average, around 200 ships are broken every year with a highest nos. of 354 in the year 1996. The annual turnover of the industry is around 2000 crores. This has also led to the development of other ancillary business including re-rolling mills, oxygen plants, etc.

The workers are hired and employed by the ship breakers directly. GMB is not involved in the selection or employment of the workers or their work distribution. As a result, the wages, working conditions, provision of physical facilities are the responsibility of the ship breakers. The Factory Act provides that if the contractor fails to pay the wages of the labourer, the principal employer becomes responsible for the failure. In this case, the ‘Mukadam’ is the labour contractor and the ship breaker is the principal employer.

Workers at the Alang yards generally are not locals from Gujarat State but come from distant impoverished States such as uttar Pradesh in the north.

Export Promotion Zones /SEZs:

In India there were 7 EPZs employing around 100,000 workers. On 10th February 2006, the Government of India cleared the new EPZ Act and also cleared 22.22 billion USD for 166 proposals. According to government 500,000 direct and indirect jobs will be created. Further the government has cleared the allotment of 400 thousand hectare of land. It is to mention that under the act they have made no relaxations of labour laws, but left it to the state Governments

Foreign Direct Investment:

In terms of FDI performance index, India is ranked 119 (and China is ranked 47) amongst 140 countries covered for the period 1998-2000 (UNCTAD, World Investment Report 2002). In terms of FDI potential, India is ranked 104 (and China is ranked 84) amongst 140 countries covered for analysis. In terms of absolute FDI inflows, India is ranked 6th among Asia’s leading economies, after China, Hong Kong, Singapore, Taiwan and Thailand.

The annual actual flow of FDI in India rose from US$0.1 billion in 1991 to US$3.44 billion in 2002. FDI in 2002 accounted for 1 percent GDP and 4.3 percent of domestic investment, the corresponding figures for 1991 being 0.07 and 0.12 respectively. It is believed that if corrections are made for the under estimations in the definition of FDI in India, it works out to be Rs. 7-8 billion.

The total figures of FDI inflows however disguise considerable variation in performance among states. Of the 28 states, six states namely Maharashtra, Tamilnadu, Karnataka, Delhi, Andhra Pradesh and West Bengal accounted for over 86% of the total FDI amount approved during 1991-2002. Their share in total number of approvals was over 75%.

FDI: inflows (2005) (in relevant industries.
(In US$ million)
INDUSTRY
2004-05 (P)
2003-04
2002-03
Mining
11
18
9
Manufacturing
924
426
480
Electricity
14
90
48
[SOURCE: reserve Bank of India Annual Report 2004-05]

Public Sector Engineering Companies:

Since Independence, the public sector has been at the centre stage of India’s planned development. It has pilotated the destiny of Indian economy. The development of public enterprises has resulted in the growth of a strong and diversified industrial base, has helped build technological capabilities in the critical areas and has served as a nursery for development of managerial and technical skills.

At the time when the private sector had neither necessary resources nor the will to undertake the risk involved in the large and long gestation investment, when considerable inequality in income, low level of employment opportunities and serious regional imbalances prevailed the stage intervention was inevitable, thus the public sector enterprises emerged and become an important instrument of national economic development policies.

The Govt. of India changed its policy from ‘command economy’ to ‘competitive economy’ moving towards globalisation and neo-liberal policies of the IMF, WB & WTO regime. The emphasis shifted form socio-economic goals to merely commercial parameters from basic economic goals to financial public sector and taking advantage of the new economic environment, the public sector came in for severe attacks from different quarters, especially the vested interests. Myths and canards have been spread without regard to facts.

An eye-opener on the performance of the CPEs in comparison with the private sector companies had come out in the book published by the SCOPE (Standing Conference of Public Enterprises) based on an extensive study conducted by the CIER (Central for Industrial & Economic Research) New Delhi a few years ago. The study is based on an empirical data and make an objective appraisal.

According the comparative study, the public sector, despite several constraints, divergent goals and non-playing field in terms of autonomy and freedom of action, has performed better than the private sector even when viewed in terms of financial performance in a number of parameters. The sector has served its different stake-holders better and has not indulged in the unethical business practices. If it is restructured and given freedom of operation it can prove its mettle and perform in accordance with global benchmarks.

The study revealed that of the total investment of Rs.230,140 crores in 240 CPSE, the paid up capital constituted about 33.5 percent and the balance was long term loans. Of the total paid up capital, the share of the government was 84 percent. Of loans, the share of the government was much lower at about 22 percent. The govt. thus contributed Rs.96,717 or 42 percent of the total capital employed – not Rs. 230,140 crores as is generally perceived.

Against the total investment of Rs.96,717 crore (both in the form of share capital and loans) in 1998-99 alone, the govt. earned including taxes Rs.46,924 crores or 48.5 percent (lf the total capital investment by the Govt.). The position was not substantially different in the preceding two years. The total earned / received by the govt. works out at a whopping 165.5percent over the three years 1996-97 to 1998-99, on an average investment of Rs.92,953 crores during these years. This means that the govt. has earned Rs.153,835 crore in the three years against its total cumulative investment of Rs.96,720 crores, an astonishing equation. Even if the share of profit restrained by the corporation is excluded the total received by the exchequer comes to Rs.128,255 crore, still 138 percent of the invested capital.





PERFORMANCE OF CPSUs in 2005:

(Rs. in Crores)
i.
Total paid up capital of 240 PSUs
82437.17
ii.
Net Profit of 232 operating PSUs
14555.00
iii.
% return on equity on all
14555x100 = 17%
82437.17
iv.
Total paid up capital of 125 Profit Making PSUs
50113.45
v.
Net Profit on 125 Profit Making PSUs
24615.00
vi.
% return on equity of the 125 Profit Making PSUs
24615x100=49%
50113.45
vii.
Paid up Capital of Oil Sector PSUs 14
4320.79
viii.
Net Profit on Oil Sector PSUS.
9569.79
ix.
% return on equity
9569.79x100= 221%
4320.79
x.
Paid up capital on Non-oil Profit Making PSUs
45793.00
xi.
Net Profit on Non-oil Profit Making PSUs
15045.00
xii.
% return on equity
15045x100 = 32.8%
45793.00

Challenges for Workers & Trade Unions:

Since the early 1990s, government policies have resulted in greater deregulation, flexibilisation and casualisation across the Indian economy. Employers continue to push for changes in laws that would increase labour market flexibility, with the backing of the international financial institutions. In their drive to be able to hire and fire workers at will, employers are taking aim at two pillars of labour protections – the Industrial Disputes Act and the Contract Labour (Regulation & Abolition) Act. Such a vision is already a reality in government established SEZs, now numbering 150 across the country, some involving the Engg. sector

Flexibility & Casualisation:

Outsourcing, sub-contracting, and casualisation have created a high degree of labour flexibility for companies and a growing sense of insecurity for workers. In particular, a sector wide push by employers to replace permanent jobs with precarious ones ultimately threatens protections for all workers and has in recent years become one of the most challenging and widespread facets of automotive industry restructuring.

Flexibility has come in three main guises. In the area of work organisation, functional flexibility involves multi-tasking & multi-skilling usually requiring introduction of teams. In the area of compensation, earnings flexibility links pay to the performance of an individual worker, team, group or enterprise. And in the area of employment practices and work time, numerical flexibility is implemented via:

o Shifting production through outsourcing and subcontracting,
o Changing the employment relationship from permanent jobs to casual, temporary, fixed-contract or part-time work, and
o Lengthening hours worked using overtime, alternative shift schedules and hours banking schemes.

The continued expansion of such forms of flexibility benefit employers but often contributes to more uncertainty and insecurity for workers. This is especially so for those working in precarious forms of employment. Metalworking unions variously refer to such jobs as irregular, atypical, temporary, fixed-term or contract employment. Workers filling these jobs are often recruited, employed and dispatched to such posts through labour brokers and temporary labour hire agencies, typically receiving far lower wages and under much inferior terms and conditions as compared to their permanently employed colleagues. Moreover, their precarious employment status also often means they are denied basic social and economic protections afforded to permanent employees.

The fact remains that final assemblers exert effective control over their respective supply chains through investment and sourcing decisions and tight control over terms and conditions of contracting. In reality they are the principal employers. Metalworking trade unions around the world are challenging the unequal and unfair conditions of precarious work, demanding protections be extended and workers’ rights respected regardless of the employment relationship. These demands must be common objectives of both permanent and fixed-contract workers whose unity in action is essential to achieving shared goals.

The permanent & contract labour in Jharkhand is in Annexure III as an example.

OTHER ISSUES CHALLENGING WORKERS & TRADE UNIONS:

1. As in all Industries the New Economic Policies of the Govt. of India as well as most state govts. have adversely affected the Engineering Industry also; the job losses, closures, retrenchment and reduction ‘either with or without VRS’, impact of technology etc. are all the more serious in the Engineering industry.

2. While the Central Public Sector Engineering Companies were either sought to be disinvested leading to privatisation, or liquidated with or without the BIFR process the position is more or less the same in respect of the states run PSUs also. Many state govts. want to do away with their ‘non-profit making’ PSUs, causing uncertainty and untold miseries to lakhs of employees employed in them and in turn their families. While the assets of these PSUs worth several crores are sought to be sold much below the market value, the workers have not been paid regularly for several months and even those who left the services were not paid their terminal dues. Periodic wage revision in these industries has become a forgotten event. In fact they face ‘concession bargaining’ in place of ‘collective bargaining’ because of the threat to their job security.

3. In the private sector, the ‘capital intensive industrial scenario’ has sharply axed many existing jobs while creating not many new jobs.

4. While the old industries, either due to non-improvement of technology or due to competition in the ‘free-market’ meant for the MNCs’ and TNCs or due to the govt. policies such as import of capital goods, free access to MNCs in core sector including power sector etc. are declining. The new industries have come with a different structure, leaving aside the entire work force in the un-skilled and semi-skilled categories as those jobs are off loaded / undertaken by the small-scale industries and parallel production done elsewhere. Even these small-scale industries have been affected on account of the govt’s policy on globalisation and acceptance of the WTO conditionalities, which was evident from their own demonstration in Delhi.

5. Even in the well established engineering companies the strength is gradually getting reduced as there is no replacement to those who go on superannuation etc. The vacancies arising out of VRS are not filled resulting in the increased workload to the rest of workers. The workers in these cases are faced with the twin problem of reduction in manpower as well as increased workload, but forced to compromise with the settlement of increased wages for the remaining, a part of which by way of incentive schemes linked to production/productivity

6. The decline of manufacturing industry is not offset by the increase of service based industries. Proliferation of small scale industries, ancillaries is however a reality.

7. Vast and fast changes are taking place every where in our economic structure, including the Engg. Industry. Closures and job losses have become real challenges. In addition to or instead of the demand for revival and rehabilitation, “demand for idle wage” have unfortunately become a periodic affair in these units. The question of “Unemployment Allowances” as a policy directive becomes an imperative necessity under the circumstances.

8. A study reveals the dumping of cheaper Engineering & Electronic goods from China in India and border countries markets making the Indian goods redundant.

9. Very little importance is still being placed on environmental protection by employers even though the subject is becoming an even more frequent object of social conflict. Environment has a direct influence on human working and living conditions. Workers, especially are affected by environmental pollution. New terms of atmospheric pollution are appearing in addition to existing and yet unrecognized hazard at the work place.

10. Each new stage of Technological ungradation brings in its wake several new problems and hazards in the production process at the work place. Issues like ‘full protection to employment and earnings’ of the workers who are made ‘redundant’ due to technology changes, adoption of technology by taking workers / unions into confidence, provisions for re-training and security of employment, re-defining of qualification needs, adoption of selective key technologies in order to contain occupational health, safety and environment etc. are some of the main issues to be dealt with at the wake of the changing technologies.

11. The new economic policy under neo-liberal globalisation has proved to have no ‘human face’ contrary to what was claimed by its authors in India. Many decisions of the Spl. Tripartite Committee constituted to consider the impact of New Industrial Policy and that the Industrial Committee on engineering industry at the central level were kept in cold storage or not sincerely implemented. In the state level, there are neither tripartite committees to consider the problems of workers/industry in the Engg. Sector nor there is effective implementation machinery.

12. Apart from the specific issues concerning the Engg. Industry there are general issues such as (i) Amendments to Bonus Act (ii) Gratuity Act (iii) Improvement in Pension Scheme (iv) Constitution of a fund for the revival of sick industry at the centre as well as states, (v) skill development fund/scheme to avert redundancy in work place (vi) unemployment relief etc.

Management Strategies:

Some of the strategies developed by the Companies in the Engineering Sector as well, in private companies include the following which are not desirable from the working class / trade unions point of view:

1. Transfer of jobs from bargainable / unionisable to non-bargainable/non-unionisable categories and making the unions redundant or insignificant.

2. Sub-contracting. The proportion of sub-contracted products which was around 10 percent in 1970s increased to 25 percent in the 1980s and even up to over 50 percent in some units and its i is over 60% after 1990s. The total manufacturing activity was outsourced to get the flexible and cheap labour. In some of these units, the turn over was more during strike periods thus, yielding more profits, because of the near-total outsourcing.

3. Starting parallel production and transferring their production either to a new low wage centre or to organised sectors.

4. Use of contract labour. Initially permanent jobs such as canteen, transport, cleaning, loading / unloading etc. were extended to maintenance of machinery, production, carpentry, painting, electrical work, office work, plant cleaning, security etc. and now even to other permanent jobs.

5. Productivity coupled with flexibility, clubbing various grades together and forming one grade, increase in productivity, linking output with long term wage agreements, changing work norms, reducing jobs, technology changes, changed production form Taylor Model to new concept of re-engineering, multi-trade and flexible job etc.

6. With the adoption of the above strategies the one thing which is becoming more and more common is what is known as ‘Management Demands’. These generally include the following:

a. increase in working hours;
b. reduction in public holidays and leaves;
c. longer settlement period;
d. multi-trade job;
e. closure of certain ‘unviable’ departments;
f. transferring the production of ‘low value items’ to subcontracted units;
g. horizontal and vertical flexibility;
h. technology change as management prerogative;
i. reduction in employment by not filling up ‘wastage vacancies’;
j. increase in quantitative and qualitative production and productivity increase without increase of manpower;
k. ceiling on Dearness Allowance or substituting the system of DA with other systems, and
l. Voluntary Retirement Schemes of different types.

Wage levels in Engineering Industry – A bird’s eyeview

According to BVR Subbu, Hyundai Motor, “In India labour cost is very low”. I.V. Sumantran, Tata Motors says “Tata Motors passenger cars project has cost the company $550 million. That is significantly cheaper than it would cost anybody in any other country in the world.”

There is no national minimum wage or national settlements in the Engineering industry. There used to be state level settlements in a very few states, viz. West Bengal and undivided Bihar, mostly covering the medium and small industries in the private sector. Neither any encouragement nor enthusiasm was shown for such state level settlements in the other states. The last National Wage Board for Engineering industries, after several years of proceedings, gave three different reports and none was implemented in most engineering industries. Settlements are taking place periodically on company / unit wise.

In the public sector, company level, nations wide settlements have been taking place. (eg. BHEL, Bangalore based , Hyderabad based PSEs etc.) earlier for 4 or 5 years periodicity, which has gone to 10 years in the last settlement in public sector. In the sick PSEs no settlements are seen and the workers who go on VRS from sick industries are paid enhanced compensation in lieu of the settlements. The CPSTU has demanded 5 years settlements for all PSUs. Public Sector Engineering workers will have to naturally be a part of the movement of PSU employees.

However, several state level public sector industries are either sick or some in the process of closure and in the rest which are functioning, as per the state Govt’s directions around 10% increase is given in the form of wage revision once in 5 years.

Some state governments do notify industry-wise minimum wage for Engineering industries. Some of these are in Annexure I & I (a). (Karnataka & Tamil Nadu); similar minimum wage notifications for Engineering workers do exist in many other states also. It was informed in the recent ILC meeting that Haryana Govt. has notified the highest minimum wage. (above 3, 000 per month).

Factually, there is a big gap between the minimum wage of the permanent & contract workers in the Engg. Industry (e.g. 3500 and Rs. 22,000 per month in Hyundai Motor, Chennai; Rs. 18000 in Lakshmi Machines, Coimbatore).

Some organisatiional issues:

National Federation:
AITUC has decided to re-vitalise the All India Engineering Workers Federation and make it a vibrant national federation of the engineering Workers. Hence, this Conference, after a long gap, supported by our host organisations being held in Pune. The some spirit and enthusiasm should continue in future also.

State Federations:
The prelude is organising and strengthening state level Engineering Workers in big and small, public & private sector companies and respective states should convene state level Engineering workers unions, in order to form state federations.

Unit level Trade Unions:

While many old engineering companies including foundaries in several states have became sick and non-functional, many new units emerge with new technology in small, medium and big companies in the states. Needless to state that organising them in the new industrial estates / area as well as in SEZs /FEZs. There would be a number of unfair practices on the part of the employers, many times in connivance with the respective state Govts / machineries and police, with clandestine understanding. This, of course, will have be fought, wherever possible, in solidarity with other unions in the area / district.

Multiplicity of unions:

Multiplicity of unions is a bane in the Engg. Industry also. Inspite of clearly exhibiting our strength and membership in different ways, the other unions favouring management, gang up and create hurdle in achieving the demands (eg. Mazgoan Dock, Mumabi).
In multiple unions situation, Joint struggle unitwise and companywise is yet another task which can not be ignored.

Organise the Unorganised:

This is a task once again renewed in the last AITUC Congress, held in Delhi. In the organised sector, equal or more number of contract workers are predominantly engaged. Our first task, therefore, is organising them. While permanent employment of contract workers attending to permanent/perennial nature of jobs is our goal, at least they must get the minimum wage paid in the respective industry, in the first phase.

Some questions to ponder over:

i. The scope and potential for the organisation of the workers of the Engineering industries at the National & State levels.

ii. The common demands of the Engineering workers on which collective campaigns/struggles can be launched at the relevant state level or national level.

iii. The strategies in the organisation of Engg. Workers in the newly emerging, technology oriented units and the new zones.

iv. The national level programme we should undertake on priority in 2007.

v. There is a proposal from the NTUI (New Trade Union Initiative) consisting of independent, un-affiliated engineering unions in certain states like Tamilnadu, Gujarat, Maharashtra etc. to make a strong (independent) federation along with ours at the National Level (keeping the affiliations of the individual unions unaffected) Do we respond to this?

vi. To workout specific struggles of engineering workers unions – coordinate the units of the Federation with others at the regional level, towards solidarity actions.

vii. The WFTU has a TUI (Trade Unions International) of Metal Workers (international name for Engineering workers is Metal Workers) which was not effectively functioning. There is a proposal to once again revive Metal TUI, consisting of metal and engineering workers world over.
The Metal TUI Conference will be held in San Sebastian, Spain in 2008. We should effectively participate in the International Conference.

viii. All other issues relating to our organisation, proper coordinated functioning, setting up a Fund of future tasks and struggle.


* ORGANISE THE UNORGANISED.
* UNIONISE THE NON-UNIONISED.
* NO CONTRACT LABOUR ON PERMANENT JOBS.
* ENSURE MINIMUM WAGE OF (SAME) INDUSTRY TO CONTRACT WORKERS.
* EQUAL WAGE FOR EQUAL WORK.
* BONUS TO ALL.
* ORGANISE STRUGGLES-CONDUCT SOLIDARITY PROGRAMMES
* NO DISCRIMINATION TO WOMAN WORKERS.
* ENSURE SPECIAL SAFEGUARDS TO WOMAN WORKERS.
* AWAKE, ARISE, ORGANISE, AGITATE.

~~~~~~~~~~~~~~~~~~~


ANNEXURE-I

WAGE LEVELS: SOME EXAMPLES


Karnataka, as notified by the Govt.


WAGES PER DAY
WAGES PER MONTH
Particulars
Basic Wages
DA
Total
Basic Wages
DA
Total

Zone I







Highly Skilled
117.30
4.81
122.11
3049.80
124.95
3174.75
Skilled
108.30
4.81
113.11
2815.80
124.95
2940.75
Semi-Skilled
101.30
4.81
106.11
2633.80
124.95
2758.75
Unskilled
99.30
4.81
104.11
2581.80
124.95
2706.75

Zone II







Highly Skilled
115.30
4.81
120.11
2997.80
124.95
3122.75
Skilled
105.30
4.81
110.11
2737.80
124.95
2862.75
Semi-Skilled
98.30
4.81
103.11
2555.80
124.95
2680.75
Unskilled
98.30
4.81
103.11
2555.80
124.95
2680.75

Zone III







Highly Skilled
113.30
4.81
118.11
2945.80
124.95
3070.75
Skilled
101.30
4.81
106.11
2633.80
124.95
2758.75
Semi-Skilled
97.30
4.81
102.11
2529.80
124.95
2654.75
Unskilled
96.30
4.81
101.11
2503.80
124.95
2628.75

Zone – I : All City Corporations
Zone – II: All the District Headquarters and other Towns with population of 1 Lakh & above.
Zone – IIII: All other areas in the State not covered by Zone -I and Zone – II
V.D.A. : All Category of employees: @ 3.5 paise per point per day over and above 1513 points.
Note: The daily rate of wages and VDA of different categories of employees are computed by dividing the total monthly wage by 26.



ANNEXURE-I(A)


Minimum Wages from 01.04.2007 - Tamil Nadu:
Employment in General Engineering & Fabrication Industry:

Particulars
Basic
DA

Total

Zone ‘A’



Skilled
1599.00
1684.80
3283.80
Semiskilled
Grade I
1495.00
1684.80
3179.80
Semiskilled
Grade II
1404.00
1684.80
3088.80
Unskilled
1287.00
1684.00
2971.80

Zone ‘B’



Skilled
1508.00
1684.80
3192.80
Semiskilled
Grade I
1378.00
1684.80
3062.80
Semiskilled
Grade II
1352.00
1684.80
3036.80
Unskilled
1222.00
1684.80
2906.80
Zone ‘A’ : District Headquarters, Corporations, Municipalities.
Zone ’B’: Other places.



ANNEXURE I (B)


West Bengal – Two recent settlements are enclosed:

Settlement between Braithwait Shramik Karmachari Union, affiliated

to AITUC and other unions and BRAITHWAIT & CO. LTD.
• Settlement signed on 27-06-2006
• Duration of settlement from 1-2-2000 to 31-1-2008

Scale of Pay

Starting salary for unskilled, semi-skilled and Highskilled is Rs. 3,350/-
Rs. 2,385/-, Rs. 3425/-, and Rs. 3,470/- respectively.

Fitment

Fitment is calculated by adding basic on 31-1-2000plus 3% of basic on 31-1-2000 plus DA at AICP at 1708.

Dearness Allowance

Percentage DA pattern is introduced from 1-4-2005
House Rent Allowance
House Rent Allowance will be 25% of Basic Pay against existing 5% of Basic and DA.

City Compensatory Allowance

City Compensatory Allowance will be Rs. 100/- per month

Leave Travel Allowance
LTA will be Rs. 500 per month

Medical Facilities

Employees not covered under ESIC will be paid Rs. 200/- per month against Rs. 100/- per month.

Night Shift and Hard Task Allowance
Night Shift and Hard Task allowance will be Re. 1/- and Rs. 3/- per working day.

Long Service Reward
Long Service reward will be Rs. 500/- to Rs. 3,000/- as per various period.


ANNEXURE-I (C)

Settlement between

TRACTOR INDIA LIMITED EMPLOYEES ASSOCIATION

affiliated to AITUC and Management of TIL

• Settlement signed on 12-9-06
• Duration of settlement is from 1-1-06 to 31-12-09

Basic Pay

Increase in Basic Pay is Rs. 500/- per month. Additionally Rs. 1600/- from existing DA is merged with Basic Pay.

Scale of pay for lowest grade is Rs. 3,000/- to Rs. 4,475/- and for highest grade is Rs. 4,055/- to Rs. 8,171/- respectively.

Dearness Allowance

The present rate of neutralisation of Rs. 2.10 per CPI at Kolkata (1960=100) will continue.

Leave Travel Assistance

LTA is increased to Rs. 2,600/- per year against Rs. 2,300/- on the last agreement

House Rent Allowance

House Rent allowance has been increased to @15% at (Basic+DA+Special allowance, if any) against 10% in the last agreement.

Tiffin Allowance

Tiffin allowance has been increased to Rs. 26/- per attendance of full working day and Rs.16/- per half working day against Rs. 20/- and Rs. 10/- respectively in the last agreement.

Conveyance Allowance

Conveyance allowance has been increased to Rs. 14/- per day of attendance against Rs. 9/- per day in the last agreement.

Attendance Allowance

Attendance allowance has been increased to Rs.110/- per month against Rs. 85/- per month in the last agreement

Gas and Electricity Allowance

Gas and Electricity allowance has been increased to Rs. 220/- per month against existing Rs. 100/-

Outstation Allowance

Outstation allowance has been increased to Rs. 420/-, Rs. 450/- and Rs.480/- per day as per different grade of pay against existing Rs. 350/-, Rs. 375/- and Rs. 400/- respectively.

Mediclaim Hospitalisation Insurance

All the workmen will be covered under Mediclaim Hospitalisation Insurance of Rs. 50,000/- for family of four per year. Each employee will contribute Rs.16/- per month. Earlier coverage was Rs. 25,000/-.


ANNEXURE-III


Ranchi (Jharkhand) – Permanent & Contract Labour:

Sl.No.
Units
No. of Employees
Permanent Contract

Product

1.
HEC
(Public Sector)
8500
5000
All types of machine for starting new Industries and working Industries
2.
Marine Diesel Eng.(Public sector)
200
3000
Engine of Ships
3.
Shri Ram Ball Bearing and Needle Bearing
300
200
Ball Bearing Needle Bearing
4.
Usha Martin
(Birla Group)
600
1000
Wire rope


Jamshedpur (Jharkhand): (Permanent & Contract Labour):

Sl.No.
Unit
No. of Employees
Permanent Contract
Product
1.
Tata Motors
6000
10000
300 trucks per day
2.
TELCON(Joint unit of Tata and Italy
0900
1500
Excacabator, Dozer, Dumper, Poklane
3.
Tata AXEL (Tata, USA)
0900
15000
Truck’s Axel
4.
Tata Comins.
(Tata USA)
0500
800
Engine of Trucks
5.
Indian Wire products (Inder Singh)
1000
700
Screws Nails
Wire ropes
6.
JEMCO (Inder Singh)
500
150
Die, Tools
7.
Agrico (Tata Groups)
500
300
Spade, etc.
8.
TEMCON (Tata Groups)
250
300
Bearing


ANNEXURE-IV


Car output expected to be doubled in India:

India – World’s Car Factory?


Sl.No.
Companies
Production Capacity

Current By 2010

01
Maruti
6,00,000
10,00,000
02.
Hyundai
3,00,000
6,00,000
03.
Tata Motors
2,25,000
6,00,000*
04.
Mahindra
50,000
1,50,000
05.
Honda
50,000
1,50,000
06.
Toyota
60,000
2,60,000
07.
Ford
60,000
80,000
08.
GM
80,000
2,20,000
09.
Skoda
30,000
50,000
10.
Daimler Chrysler
3,000
3,000
11.
Hindustan Motors
50,000
50,000
12.
Fiat
60,000
60,000

Total:
15,68,000
32,23,000
*including the capacity of the new joint venture with Fiat at Ranjangaon.



"H. MAHADEVAN" <hmaha@vsnl.net>
AITUC DE LA INDIA
National Fed. of Engg. Workers

Thu, 14 Jun 2007.

Arriba